Integrative Cell Formation and Layout Design in Cellular Manufacturing Systems

Authors

  • M. Reza Akbari Jokar Department of Industrial Engineering, Sharif University of Technology, Tehran, Iran
  • Soroush Saghafian Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, MI, USA
Abstract:

This paper proposes a new integrative view of manufacturing cell formation and both inter-cell and intra-cell layout problems. Cells formation and their popular bi-directional linear layout are determined simultaneously through a Dynamic Programming algorithm (with the objective of minimizing the inter-cell flow cost under a cell size constraint). This Dynamic Programming algorithm is implemented in a Simulated Annealing approach with Genetic operators to reach near optimal solutions. Moreover, within this approach and by using an Ant Colony Optimization technique, we also solve the intra-cell layout problem, i.e., we also determine how to lay out machines within relative cells. In contrast with most of the available approaches in the literature, we consider: (1) An integrated objective function to minimize overall inter-cell and intra-cell flow costs instead of merely minimizing the number of inter-cell movements/costs. (2) The integrative and simultaneous determination of cell formation and their layout instead of using sequential approaches. (3) All three phases of cell formation, intercell and intra-cell layout design problems, which are all important for overall performance of the system, and (4) An easy to code and solve integrated procedure through implementing metaheuristic approaches. Our computational results show that by incorporating intra-cell decisions in cell formation and inter-cell design process through implementing our proposed integrated approach, a manufacturer can largely reduce her total material flow cost. Particularly, our computational tests show good quality solutions in comparison with the most similar available approach in the literature with an average improvement of 24.97% in total flow cost for a set of randomly generated test problems.

Upgrade to premium to download articles

Sign up to access the full text

Already have an account?login

similar resources

Facility layout design for hybrid cellular manufacturing systems

1 Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia. 2 Industrial Engineering Department, College of Engineering, Shahid Bahonar University, Kerman, Iran. 3 Institute of Advanced Technology, Universiti Putra Malaysia, 43400, Serdang, Selangor, Malaysia. 4 Department of Industrial Engineering, Islamic Azad University of Kerma...

full text

Machine Reliability in a Dynamic Cellular Manufacturing System: A Comprehensive Approach to a Cell Layout Problem

The fundamental function of a cellular manufacturing system (CMS) is based on definition and recognition of a type of similarity among parts that should be produced in a planning period. Cell formation (CF) and cell layout design are two important steps in implementation of the CMS. This paper represents a new nonlinear mathematical programming model for dynamic cell formation that employs the ...

full text

Layout of Cellular Manufacturing System in Dynamic Condition

Cellular manufacturing system (CMS) is highly important in modern manufacturing methods. Given the ever increasing market competition in terms of time and cost of manufacturing, we need models to decrease the cost and time of manufacturing. In this study, CMS is considered in condition of dynamic demand in each period. The model is developed for facing dynamic demand that increases the cost of ...

full text

METHODS FOR SOLVING CELL FORMATION, STATIC LAYOUT AND DYNAMIC LAYOUT CELLULAR MANUFACTURING SYSTEM PROBLEMS: A REVIEW Anbumalar, V. and *Raja

Cellular Manufacturing (CM) has been emerged as a strong approach for improving operations in batch and job shop environments. In cellular manufacturing, Cell formation, static layouts, dynamic layouts are the prime areas for achieving the optimal cellular layout for any problems. In this paper it is decided to review the recent research work in this particular area and to project the effective...

full text

My Resources

Save resource for easier access later

Save to my library Already added to my library

{@ msg_add @}


Journal title

volume 3  issue 2

pages  97- 115

publication date 2009-07-01

By following a journal you will be notified via email when a new issue of this journal is published.

Hosted on Doprax cloud platform doprax.com

copyright © 2015-2023